Principles and Practice of Engineering (PE) - Metallurgical and Materials Engineering (PE Metallurgical and Materials Engineering) Exam Blueprint

PE Metallurgical and Materials Engineering

80Questions
480 minDuration
1Languages
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What This Exam Validates

The NCEES Principles and Practice of Engineering examination in Metallurgical and Materials Engineering licenses engineers who select, process and qualify engineering materials. It is a closed-book computer-based test taken with an electronic reference handbook, and the specification organises the paper around material structure, in-service performance, processing routes, and the characterisation and property measurement that connects the three. Performance and processing carry the largest share between them, which reflects the working reality that most professional judgement concerns how a material will behave in service and how it is made rather than crystallography in isolation. Questions require calculation, phase diagram interpretation and failure reasoning.

Who Should Take This Exam

This exam is for metallurgical, materials and process engineers holding an EIT or EI certification who work in primary metal production, heat treatment, foundry and forming operations, failure analysis, or materials qualification for regulated industries, and who need a professional licence to seal that work.

Skills You Should Be Ready to Demonstrate

How to Prepare

Study directly from the PE Metallurgical and Materials Reference Handbook, because the phase diagrams and property tables it contains are the exact ones available during the exam and locating them quickly is part of the test. Weight the plan towards performance and processing, which together make up the majority of the paper, but do not neglect characterisation, since those questions are often the most tractable marks available. Work failure-analysis problems from the evidence backwards, which is the reasoning pattern the exam rewards, and practise reading phase diagrams under time pressure rather than deriving them.

Domain Study Guidance

Structure: Study Guidance

NCEES allocates 11 to 17 questions to Structure, about 16 percent of the paper, making this one of the blocks that decides the result. The published knowledge areas include Structures of metals, ceramics, and polymers, Diffusion and phase transformations, Fractography, Materials chemistry. Work these directly from the reference handbook supplied in the exam, because the tables and figures on screen are the ones you must be able to find quickly under time pressure.

Performance: Study Guidance

NCEES allocates 23 to 35 questions to Performance, about 33 percent of the paper, making this one of the blocks that decides the result. The published knowledge areas include Environmental performance of meta ls, Environmental performance, w eathering, and aging of nonmeta, Mechanical performance, Thermal performance. Work these directly from the reference handbook supplied in the exam, because the tables and figures on screen are the ones you must be able to find quickly under time pressure.

Processing: Study Guidance

NCEES allocates 19 to 29 questions to Processing, about 27 percent of the paper, making this one of the blocks that decides the result. The published knowledge areas include Deformation processing, Casting and molding, Coating applications, Cold work, stress relief, and annealing. Work these directly from the reference handbook supplied in the exam, because the tables and figures on screen are the ones you must be able to find quickly under time pressure.

Characterization and Properties: Study Guidance

NCEES allocates 17 to 26 questions to Characterization and Properties, about 24 percent of the paper, making this one of the blocks that decides the result. The published knowledge areas include Structural analysis techniques, Chemical analysis techniques, Polymer characterization techniques, Corrosion testing. Work these directly from the reference handbook supplied in the exam, because the tables and figures on screen are the ones you must be able to find quickly under time pressure.

Exam-Day Guidance

Expect a closed-book appointment with the electronic handbook on screen and the identification requirements set out in the NCEES Examinee Guide. Plan the scheduled break in advance so it does not eat into working time.

Frequently asked questions

Is the exam open book?

No. Every NCEES computer-based exam is closed book. An electronic reference handbook is supplied on screen at the test centre, and it is the only reference you may use, which is why candidates are advised to study from that handbook rather than from a textbook.

Where do the domain percentages come from?

NCEES publishes a range of questions per domain rather than a percentage. The percentages shown here are the midpoints of those published ranges, normalised across the domains so they total one hundred percent. The published question range is shown alongside each domain so you can see the original figure NCEES actually states.

How do I get the reference handbook before the exam?

NCEES makes the current reference handbook available to download from your MyNCEES account, and a printed edition of some handbooks is sold separately. The handbook is licensed for your personal use and may not be redistributed, so obtain it from NCEES directly rather than from a third party.

What identification do I need at the test centre?

The NCEES Examinee Guide sets out the identification, arrival and test centre rules that apply to every NCEES exam, including what you may bring and what happens if a test centre closes. Read the current edition before your appointment, because the requirements are enforced strictly.

Sources and Verification

Verified 2026-09-05

Exam Domains

1 Structure 16%
  • 1.AStructures of metals, ceramics, and polymers (e.g., FCC/BCC, degree of cross-linking, imperfections or defects in solids)
  • 1.BDiffusion and phase transformations
  • 1.CFractography
  • 1.DMaterials chemistry
  • 1.EMicrostructure/macrostructure
  • 1.FBinary and ternary phase diagrams
  • 1.GNon-equilibrium structures
2 Performance 33%
  • 2.AEnvironmental performance of meta ls (e.g., corrosion, hydrogen damage,
  • 2.BEnvironmental performance, w eathering, and aging of nonmetals
  • 2.CMechanical performance (e.g., instan taneous and time-dependent response to static, dynamic, and cyclic loading)
  • 2.DThermal performance (e.g., heat transfer, microstructural stability, oxidation/sulfidation, interactions)
  • 2.EWear performance and tribology (e.g., erosion, fretting, abrasive, adhesive, galling, lubricant performance)
  • 2.FQuality assurance (e.g., NDE, application of standards and specifications, inspection, statistical analysis)
  • 2.GFailure analysis
  • 2.HFitness for service, life predicti on and modelling, and life extension
  • 2.IMaterial selection (e.g., Ashby plots)
  • 2.JLifecycle analysis (e.g., recyclability, CO2 footprint, sustainability)
3 Processing 27%
  • 3.ADeformation processing (e.g., rolling, fo rging, extruding, stamping, drawing)
  • 3.BCasting and molding (e.g., sand, die, investment, injection, blow, slip)
  • 3.CCoating applications (e.g., ther mal sprays, paints, vapor deposition, electroplating, galvanizing)
  • 3.DCold work, stress relief, and annealing
  • 3.EDiffusion and thermal surface treatments
  • 3.FJoining of metals/polymers (e.g ., brazing, soldering, and welding)
  • 3.GHeat treatment and other strengthening mechanisms (e.g., quenching, tempering, precipitation hardening, solid solution)
  • 3.HPowder processing of metals and ceramics (e.g., pressing, sintering)
  • 3.IAdditive manufacturing/3D printing (metals, polymers, ceramics, and composites)
  • 3.JPolymer and composite material processi ng (e.g., injection molding, extrusion of molten polymers, blow molding, autoclaving, hot isostatic pressing)
4 Characterization and Properties 24%
  • 4.AStructural analysis techniques (e.g., XRD, EBSD, TEM, SEM)
  • 4.BChemical analysis techniques (e .g., OES, EDS, mass spectroscopy, wet chemistry)
  • 4.CPolymer characterization techniques (e.g., chemical, thermal, time-dependent mechanical analyses)
  • 4.DCorrosion testing
  • 4.ECharacterization of meta llic and nonmetallic coatings
  • 4.FHigh-temperature behavior (e.g., thermal stability, creep, stress rupture)
  • 4.GLow-temperature and cryogenic behavior (e.g., ductile-to-brittle transition, toughness)
  • 4.HMechanical property evaluation (e.g., tensile, impact, hardness, fatigue, fracture toughness, high temperature)
  • 4.IMechanical behavior of com posites and heterogeneous material
  • 4.JPhysical properties (e.g., density, th ermal conductivity, CTE, optical, magnetic, electrical, dielectric)

Exam Details

Question TypesMultiple Choice
FormatLinear (computer-based)
Online ProctoringNot available
LanguagesEnglish

Official Study Resources